HYPERTURN 65 POWERMILL

Main- and counter spindle, milling spindle, B and Y axis

Additional tool turret with milling drive and Y axis

20-, 40-, or 80-slot chain-type tool magazine

Tool magazin and control unit ergonomically placed

Max. bar stock diameter 65 (76,2 / 95) mm

HIGHLIGHTS

HYPERTURN 65 POWERMILL 2

HYPERTURN 65 POWERMILL 3

HYPERTURN 65 POWERMILL

HYPERTURN 65 POWERMILL 2

HYPERTURN 65 POWERMILL 3

HYPERTURN 65 POWERMILL

HYPERTURN 65 POWERMILL 2

HYPERTURN 65 POWERMILL

• High dynamics thanks to cutting-edge spindle motor technology
• Optimal thermostability as liquid cools all spindles
• High productivity thanks to short tool changing times
• Both tool turrets can be used on both spindles
• Bed design for maximum stability and oscillation clamping
• Excellent repeatability due to linear guides
• Short set-up times due to ease of access to work area

OVERALL DIMENSIONS/WORK SPACE

Work area layout and turret clearance HYPERTURN 65 Powermill

Machine layout

WORKPIECES

KNEE (STEEL 16 MN CR 5)

Knee made of Steel (16 Mn Cr5)

MULTIFUNCTIONAL MILL-TURN-PART

Multifunctional Mill-Turn-Part

SENSOR HOUSING

Sensor housing made of stainless steel

SPROCKET WHEEL (STEEL CK45)

Sprocket-wheel made of steel (Ck45)

BONNET FLANGE (BRASS)

Bonnet flange made of brass

KNEE (STEEL 16 MN CR 5)

Knee made of Steel (16 Mn Cr5)

MULTIFUNCTIONAL MILL-TURN-PART

Multifunctional Mill-Turn-Part

SENSOR HOUSING

Sensor housing made of stainless steel

SPROCKET WHEEL (STEEL CK45)

Sprocket-wheel made of steel (Ck45)

EXAMPLES OF USE

• Milling of pockets and surfaces
• Milling of grooves and islands
• Cam milling
• Thread milling
• Multi-sided milling
• Gear milling
• Rotary milling
• Threading
• Tapping
• Deep-hole drilling
• Grooving turning
• Contour turning
• Profile milling

VERSIONS

Hyperturn 65 Powermill work area

HYPERTURN 65 PM-SYB

With main and counter spindle, milling spindle, B and Y axis and 20-tool station magazine

HYPERTURN 65 PM-SMYB

With main and counter spindle, lower tool system including milling drive, milling spindle, B and Y axis and 20-tool station magazine

HYPERTURN 65 PM-SMY2B

With main and counter spindle, lower tool system including milling drive and Y axis, milling spindle, B and Y axis and 20-tool station magazine

OPTIONS/ACCESSORIES

TOOL EYE

The tool measurement sensor mounted in the work area of the HYPERTURN makes it possible to measure tools in both the upper and lower turret within the machine.

TURRET STEADY REST

The HYPERTURN has a steady rest fitted to the lower turret to support long, thin workpieces. This can be swung in as required instead of metal-cutting tools. A live center can also be included to support shaft parts in one turret position.

FINISHED PART CONVEYER

The finished-part pick-up device places the parts on an accumulating conveyer. The conveyer is timed to prevent the parts, some of which are very complex, from falling on top of each other.

EMCO TOOL MONITORING SYSTEM

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive load point to tool wear or breakage. Too low load indicates a tool is missing.

BAND FILTER SYSTEM WITH HIGH-PRESSURE COOLANT PUMPS

A coolant pressure of 25/40/60/80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.

ROTARY WINDOW

The ingenious rotating glass disc provides a perfect view into the work area of the machine. So the machining can be observed even when the coolant system is switched on.

AUTOMATION

EMCO SHORT-BAR LOADER LM1200

The EMCO LM1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm. The adavantage: small footprint and short loading times through shorter strokes. The control unit is perfectly adapted to the interface of the machine.   

UNLOADING THROUGH THE COUNTER SPINDLE

Long, slender workpieces can be removed from the machine through the counter spindle. Long parts can be stowed in different ways. The finished parts can either simply roll down an inclined surface, or be stored in a lateral magazine using a discontinuous belt.

GANTRY LOADER

Universal loading and unloading for preformed blanks and parts. Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

SOFTWARE/CONTROL

SINUMERIK 840D-SL INCL. SHOPTURN

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies.

ESPRIT - HYPERTURN 65 / 665 (OPTIONAL)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

EMCO CPS PILOT - HYPERTURN 65 / 665 (OPTIONAL)

EMCO CPS PILOT is the virtual EMCO HYPERTURN on the PC. The operator works at an external programming station with an image of the machine in simulated operation.